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Cycletrol® 150 Series and C2000 Series

 


The Cycletrol Series DC adjustable speed controls provide rapid cycling capabilities, while offering higher reliability and lower maintenance compared to clutch/brake mechanisms. The Cycletrol Series consists of two product lines, the 150 Series rated for up to 60 cycles/minute and the C2000 rated for up to 30 cycles/minute.

Common Features:

  • All Cycletrol digital logic inputs are optically isolated
  • Versatile logic allows direct interfacing with switches and push-buttons or solid state devices
  • LED function lights are easy-to-see indicators of control status
  • Transient protection by voltage clamping MOV's and RC networks protect power components against power spikes
  • Torque limiting by the Cycletrol's adjustable current limit provides motor and drive train protection in the event of machine overloads or jams
  • Heavy-duty aluminum chassis or NEMA 12 enclosures

 

Cycletrol 150

The Cycletrol 150 is the fastest cycling DC motor control in the industry. On-board logic controls reduce costly external relays and timing circuits. The 150's reliability is exemplified by a two-year warranty.

  • Cycle rate up to 60 cpm allows quick, repetitive run/stop operation with cycling duty permanent magnet motors
  • Wide speed range with full torque available down to 9 rpm
  • Integral timer enables automatic cycling; eliminates external components and wiring
  • Start-up current (up to 400%) provides extra starting torque for fast acceleration
  • Solid-state dynamic brake circuit for faster response without the wear normally associated with a mechanical system
  • Magnetic circuit breaker standard on NEMA 12 enclosure models

 

Rapid Cycling DC Motors

Our permanent magnet DC motors are optimized for rapid cycling use with Cycletrol Series DC controls. All motors are in-stock for prompt delivery.

  • Designed to industry-standard NEMA frame sizes
  • 13 models rated from 1/8 to 5 HP
  • Easy access to brushes for quick brush replacement
  • Non-vented and fan cooled versions
  • UL recognized
 

 

 

Cycletrol C2000


The Cycletrol C2000 Series DC drive provides rapid cycling up to 30 cpm. The C2000 serves as an accurate speed and cycling control and is covered by our two-year warranty.

  • Economical alternative for lighter duty cycling applications
  • Wide speed range with full torque available down to 60 rpm

 

 

 

Specifications Cycletrol 150 Cycletrol C2000
Horsepower Range 1/8 - 1 (120VAC)
1/8 - 3 (240VAC)
1/8 - 1 (120VAC)
1/8 - 1 (240VAC)
Line Voltage 120 or 240; 50/60 Hz; single phase 120 or 240; 50/60 Hz; single phase
Maximum Duty Cycle 60 cycles/minute continuous with typical 1/8 to 1 HP motor; 30 cpm with 1/2 to 3 HP motor. Reflected load inertia does not exceed motor inertia. 30 cycles/minute continuous with typical 1 HP motor. Total reflected inertia not to exceed 20% of amature inertia.
Output:
     Armature Voltage (VDC)
0-90 (120VAC)
0-180 (240VAC)
0-90 (120VAC)
0-180 (240VAC)
Configurations Chassis, NEMA 12 Chassis, NEMA 12
Speed Range:
    Armature Feedback
    Tachometer Feedback

50:1
200:1

30:1 full torque
NA
Speed Regulation:
     Armature Feedback
     Tachometer Feedback


5% of base speed
0.5% of set speed or 4 rpm
(whichever is greater)


<5% of base speed (for 95% lad change
Speed Variation
     Due to Line Voltage Fluctuation

     Due to Thermal Drift

<1% armature voltage change within input power range
<3% for control; motor depends on application

<1% armature voltage change within input power range
<2% for control; motor depends on application
Ambient Temperature 32-122F; 0-50C (chassis)
32-104F; 0-40C (NEMA 12)
32-131F; 0-55C (chassis)
32-104F; 0-40C (NEMA 12
Control Adjustments
  Minimum Speed
  Maximum Speed
  Acceleration
  Current limit

0 to 50% of full base speed
50% to full base speed
Fixed at 0.2 seconds
0-125% control rating
(up to 400% during acceleration) 

Fixed at zero
50 to 115% of motor base speed
Fixed at 0.2 seconds
10-150% control rating
Inputs:
  Logic Input

  Analog Speed Inputs

Start, Stop, Jog, Reset, Override Stop, Timer
5K ohm, 1 watt, potentiometer supplied with each control. Isolated process signal of 0-10 VDC, 4-20 mA may be used.

Start, Stop, Jog, Reset, Override Stop

5K ohm, 1 watt, potentiometer supplied with each control. Isolated process signal of 0-10 VDC may be used.
LED indicators Power, Run, Current Limit, Brake Power

 

Selection
Description Cycletrol
150
Cycletrol
C2000
Chassis Versions
120V 1
Up to 1/2 HP
Up to 1 HP
Up to 3 HP



176B6004


176B3001
176B3003
240V 1
Up to 1/2 HP
Up to 1 HP
Up to 3 HP



176B6005

176B3005
176B3007
NEMA 12 Versions
120V 1
Up to 1/2 HP
Up to 1 HP
Up to 3 HP



176B6000


1763002
1763004
240V 1
Up to 1/2 HP
Up to 1 HP
Up to 3 HP

176B6001
176B6002
176B6003
176B3006
176B3008

Please contact us at 724.861.0150 for additional information.

 

Cycletrol 150 Dimensions
Cycletrol 150 Wiring Schematic Diagram
Cycletrol C2000 Dimensions
Cycletrol C2000 Wiring Schematic Diagram
Cycletrol C2000 Wiring Schematic
Cycletrol C2000 Wiring Diagram


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Hampton Controls, Inc.
Wendel Road • P.O. Box 187
Wendel, PA 15691
Phone: (724) 861-0150 • Fax: (724) 861-0160
sales@hamptoncontrols.comwww.hamptoncontrols.com

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