Hampton Controls

Ordering Information

Design Number

Termnation Number (Table 1)

"L" Dimensions

"A" Dimensions

Thermocouples and RTD's
Adjustable Depth Thermocouples
BA100	BA101

Ordering Information

	-		-
Design Number		Termnation Number (Table 1)		"A" Dimensions

Fixed Bayonet Thermocouples

BF100	BF145	BF190

Compression Fitting Thermocouples

CF100	CF145	CF190

Table 1: Termination Options

Type 1	Type 2	Type 3	Type 4

Melt Bolt Thermocouple

Melt Bolts are designed for dependable temperature measurement of the plastic melt stream in extruders and injection molding equipment. Standard assemblies are supplied with mineral insulated sensing element for extended pressure and temperature performance. Optional thermal barriers of Teflon (500° F) and Mycalex (900° F) are available upon request.

PM100	PM101	PM102

PM103	PM104	PM105

Blank Bolts
	CATALOG #	LENGTH
	BB100-3	3"
	BB100-6	6"

Adjustable Melt Top Thermocouple
AM100
	Recommended Drilling

The standard assembly consists of an 1/8" O.D. MgO insulated, type "J" Thermocouple in a Stainless Steel Sheath. The body is stainless steel with a 1/2" -20UNF-2A thread. A Thermal Barrier reduces heat transfer from body to Thermocouple. Other parts include a Packing Seal, Compression Barrel Nut, hex Adjusting Screw, and a Polarized Quick Disconnect Male Plug. Standard Immersion is adjustable from flush to 1". Standard body lengths are 3" and 6" measured from the beginning of wrench flats to the bolt tip.

The adjustable Plastic Melt Thermocouple has a movable probe actrivated by an inner screw mechanism. The probe can be immersed into or withdrawn from the plastic melt stream while the extruder is in full operation at maximum flow rates and pressures. This feature permits temperature measurement at various depths in the melt stream, eliminates thermocouple breaking at start-up and prevents hang-up. As it is retracted into the body, any film formed on it is scraped off.

AM 200

The AM200 Adjustable Melt Thermocouple features an all Stainless Steel construction and utilizes a Compression Fitting as the mechanism for adjustment. The AM200 allows for easy and economical replacement of the mineral insulated Thermocouple element.

Surface Mount Thermocouple
SM1 - RING LUG TYPE
"A" Leadwire is stranded conductor with fiberglass insulation and S.S. Overbraid
Termination Options		Mounting Hole Options
Catalog Number	Description	Catalog Number	Stud Size	Hole Diameter
0	2 1/2" Split Leads	A	NO. 6	.144
1	Spade Plugs	B	NO. 8	.169
3	Standard Male Plug	C	NO. 10	.196
4	Standard Female Jack	D	1/4"	.266
7	Other Specify	E	3/8"	.390

Ordering Information

SM1-		-		-
	Termnation Number		"A" Dimension (Lead Length)		Mounting Hole No.

SM2 - GASKET TYPE W/ BRACKET
"A" Leadwire is stranded conductor with fiberglass insulation and S.S. Overbraid
Termination Options		Mounting Hole Options
Catalog Number	Description	Catalog Number	Stud Size	Hole Diameter
0	2 1/2" Split Leads	A	1/4"	9/32"
1	Spade Plugs	B	5/16"	11/32"
3	Standard Male Plug	C	3/8"	13/32"
4	Standard Female Jack	D	7/16"	15/32"
7	Other - Specify	E	1/2"	.17/32"

Ordering Information

SM2-		-		-
	Termnation Number		"A" Dimension (Lead Length)		Mounting Hole No.

Nozzle Thermocouples
NT-1 Nozzle Thermocouple w/ Rotating Bolt
"A" Leadwire is stranded conductor with fiberglass insulation and S.S. Braid
Termination Options		Bolt Options
Catalog Number	Description	Catalog Number	Description
0	2 1/2" Split Leads	S	1/4 - 28
1	Spade Plugs	Y	6 MM
3	Standard Male Plug	Z	8 MM
4	Standard Female Jack
7	Other - Specify

Ordering Information

NT1-		-		-
	Termnation Number		"A" Dimension		Bolt Size

NT-2 Nozzle Thermocouple w/ Fixed Immersion
"A" Leadwire is stranded conductor with fiberglass insulation and S.S. Braid
Termination Options		Bolt Options
Catalog Number	Description	Catalog Number	Description
1	Spade Plugs	SS	S.S. Overbraid
3	Standard Male Plug	FH	S.S Armor Cable
7	Other - Specify

Ordering Information

NT2-		-		-
	Termnation Number		"A" Dimension (Lead Length)		Leadwire Option

Extension Assemblies
Standard assemblies are manufactured with fiberglass insulated Thermocouple Wire and Stainless Steel Armor protection. Standard Calibration is Type J. Other calibrations and special connectors are available upon request.
Design Number	Termination Description	Style
30001	BX Connector w/ Spade Lugs Standard Male Plug
30002	Standard Male Plug BX Connector w/ Spade Lugs
30003	Standard Female Jack BX Connector w/ Spade Lugs
30004	Standard Male Plug Standard Female Jack
30005	Standard Male Plug Standard Male Plug
30006	Standard Female Jack Standard Female Jack

Ordering Information

NT2-		-
	Design Number "A" Dimension		Specify in Inches

General Use Thermocouples
General Use Thermocouples are designed for economical use in a wide variety of applications up to 800° F. Sheath Material is 304 Stainless Steel, Type J (Iron-Constantan) Calibration is standard. Other calibrations available on request.
GU100	GU101

GU102

Leadwire Options*		Termination Option
Catalog Number	Description	Catalog Number	Description
A	Fiberglass	0	2 1/2" Split Lead
B	Fiberglass/S.S. Braid	1	Spade Lugs
C	Fiberglass/S.S. Armor	3	Male Plugs
D	Teflon (400° F MAX)	4	Female Jack
		7	Other - Specify

Ordering Information
G102
	-			-		-		-
"L" Dimension		Diameter	.125 .188 .250		"A" Dimension		Leadwire Type		Termination

Plastic Nozzle Thermocouples
NN1
"A" Leadwire is 24 auge Solid Conductor with Fiberglass Insulation and Stainless Steel Overbraid.
Catalog Number	Description
0	2 1/2" Split Lead
1	Spade Lugs
3	Standard Male Plug

Ordering Information

NN1-		-
	Termnation Number		"A" Dimension

Shim Stock Thermocouples
ST
		Pad Options
		Catalog Number	Description
		S	3/4 X 3/4 X .007 Thick
		P	1" X 1" X .032 Thick
		B	1" X 1 1/2" X .055 Thick
Termination Options		Leadwire Options
Catalog Number	Description	Catalog Number	Description
0	2 1/2" Split Lead	FB	Fiberglass
1	Spade Lug	SS	Fiberglass/S.S Braid
3	Male Plug	FH	Fiberglass/S.S. Armor

Ordering Information

ST-		-			-
	Termination		"A" Dimensions (In Inches)	Leadwire Option		Pad Option

Pipe Clamp Thermocouples
"A" Dimension is Stranded Conductor with fiberglass insulation and Stainless Steel Overbraid
Termination Options		"D" Dimension Options
Catalog Number	Description	Catalog Number	Adjustable Dimensions
0	2 1/2" Split Lead	N	1/2 to 7/8
1	Spade Lugs	IH	7/8 to 1 1/2
3	Standard Male Plug	2D	1 5/16 to 2 1/4
		3E	2 3/4 to 3 5/16
		4D	3 5/16 to 4 1/4
		5D	4 1/4 to 5 1/4

Ordering Information

PC-		-		-
	Termnation		"A" Dimension		"D" Dimension

Pipe Clamp Adaptors - PCA
	Catalog Number	Adjustable Dimensions
	N	1/2 to 7/8
	IH	7/8 to 1 1/2
	2D	1 5/16 to 2 1/4
	3E	2 3/4 to 3 5/16
	4D	3 5/16 to 4 1/4
	5D	4 1/4 to 5 1/4

Ordering Information

PCA-
	Adjustable Dimension

Thermocouple Connectors
Male Plug	Female Jack	Circular Panel Jack

Calibration	Color	Plug Number	Jack Number	Circular Jack
J	Black	09001	10001	11026
K	Yellow	09002	10002	11027
T	Blue	09003	10003	11028
E	Purple	09004	10004	11029
R/S	Green	09005	10005	11030
CU	White	09008	10006	11031
* Standard Temperature Rating is 400° F. High Temperature available at 550° F.

Thermocouple Accessories
Bayonet Adapters				Cable Clamp
	Catalog Number	"A" Length	Thread Size
	19002-1	7/8	1/8 - 27 NPT
	19002-2	1 3/8	1/8 - 27 NPT
	19002-3	1 1/2	1/8 - 27 NPT
	19002-4	2	1/8 - 27 NPT	Type	CAT. Number
	19002-5	2 1/2	1/8 - 27 NPT	Leadwire	11005
	19002-6	3 1/4	1/8 - 27 NPT	Armor	11006
	19002-7	7/8	3/8 - 24 NF
	19002-8	1 1/2	3/8 - 24 NF
	19002-9	2 1/2	3/8 - 24 NF
	19002-10	3 1/4	3/8 - 24 NF

Panel Jack Strips
	Panel "A" Length	Number of Circuits	Cutout Dimen. "C"
	1 1/2"	2	1 5/16"
	2 1/4"	3	2 1/16"
	3"	4	2 13/16"
	3 3/4"	5	3 5/16"
	4 1/2"	6	4 5/16"
	5 1/4"	7	5 1/16"
	6"	8	5 13/16"
	6 3/4"	9	6 5/16"
	7 1/2"	10	7 5/16"
	8 1/4"	11	8 1/16"
	9	12	8 13/16"

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Hampton Controls, Inc.
Wendel Road • P.O. Box 187
Wendel, PA 15691
Phone: (724) 861-0150 • Fax: (724) 861-0160
sales@hamptoncontrols.com • www.hamptoncontrols.com

Copyright © Hampton Controls, 2005. All Rights Reserved.